Nuneaton / Warwickshire
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project overview
This project delivered a highly efficient, future-ready processing solution that exceeded operational expectations within the first 12 months. With an average uptime of 96% and the capacity to handle over 250,000 tonnes of material—including 15,000 tonnes of trommel fines and significant volumes of recycled C&D aggregate—the installation demonstrated measurable value from day one.
By enhancing throughput, lowering ownership costs, and simplifying maintenance, the solution not only maximised productivity but also aligned with evolving sustainability goals. Supported by comprehensive engineering expertise and best-in-class after-sales care, the outcome is a robust, scalable system built for long-term performance.
the challenge
The client required a high-throughput processing system capable of handling substantial material volumes, while maintaining uptime and meeting strict sustainability targets. Minimising operational costs, reducing downtime, and future-proofing against environmental regulations were key priorities.
the solution
We engineered and installed a fully integrated, turn-key solution designed to optimise output and simplify maintenance. From advanced sand processing to scalable recycling systems, the installation was backed by expert-led commissioning and industry-leading after-sales support, ensuring both immediate impact and long-term value.
results achieved
Within 12 months, the system achieved an average 96% operational uptime and processed over 250,000 tonnes of material—including 15,000+ tonnes of trommel fines. The solution increased TPH output, lowered total ownership costs, and helped the client significantly reduce water usage, energy consumption, and emissions — aligning with future sustainability goals.
the challenge
The client required a high-throughput processing system capable of handling substantial material volumes, while maintaining uptime and meeting strict sustainability targets. Minimising operational costs, reducing downtime, and future-proofing against environmental regulations were key priorities.
the solution
We engineered and installed a fully integrated, turn-key solution designed to optimise output and simplify maintenance. From advanced sand processing to scalable recycling systems, the installation was backed by expert-led commissioning and industry-leading after-sales support, ensuring both immediate impact and long-term value.
results achieved
Within 12 months, the system achieved an average 96% operational uptime and processed over 250,000 tonnes of material—including 15,000+ tonnes of trommel fines. The solution increased TPH output, lowered total ownership costs, and helped the client significantly reduce water usage, energy consumption, and emissions — aligning with future sustainability goals.
%
Average Uptime
Tonnes Processed
Tonnes of Trommel Fines Recycled
Tonnes of Scalpings Processed
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“Our clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support is why our business continues to grow at such a rapid rate”
“We are currently in the process of launching a number of innovative new products which will maximise customer production whilst reducing the cost of ownership.
As a company we bring years of industry experience to supply innovative bespoke aggregate washing and water treatment plants which have a clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support”
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