Kealshore

Kealshore – Case Study

Kirkby / Liverpool

Project Overview

Kealshore partnered with us to upgrade their plant operations with a high-performance, fully integrated solution. The result was a transformative increase in production efficiency—doubling capacity while halving operational costs. With full 360° access, reduced environmental impact, and reliable, high-grade material output, Kealshore is now equipped to meet the demands of both today and tomorrow. The installation delivers measurable value and long-term resilience backed by expert support and engineering.

The Challenge

Kealshore required a future-proofed plant solution to significantly increase processing capacity while lowering operational costs. Their previous system lacked the efficiency, output, and sustainability measures needed to meet rising demand and regulatory pressures.

The Solution

We delivered a bespoke, turn-key plant installation engineered for performance, efficiency, and long-term value. Designed with 360° servicing access for minimal downtime, the system handles a range of high-quality aggregates with ease. Backed by our expert support, the installation optimises throughput while reducing environmental impact.

Results Achieved

Kealshore achieved a 100% increase in processing capacity and cut operational costs by over 50% compared to their previous setup. The plant now consistently produces 10mm, 20mm, and 40mm pipe bedding materials, with major reductions in energy use, water consumption, and transport emissions — all while maximising uptime and operational efficiency.

The Challenge

Kealshore required a future-proofed plant solution to significantly increase processing capacity while lowering operational costs. Their previous system lacked the efficiency, output, and sustainability measures needed to meet rising demand and regulatory pressures.

The Solution

We delivered a bespoke, turn-key plant installation engineered for performance, efficiency, and long-term value. Designed with 360° servicing access for minimal downtime, the system handles a range of high-quality aggregates with ease. Backed by our expert support, the installation optimises throughput while reducing environmental impact.

Results Achieved

Kealshore achieved a 100% increase in processing capacity and cut operational costs by over 50% compared to their previous setup. The plant now consistently produces 10mm, 20mm, and 40mm pipe bedding materials, with major reductions in energy use, water consumption, and transport emissions — all while maximising uptime and operational efficiency.

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Capacity Increase

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Lower Operational Costs

360° Servicing Access

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Reduction in Transport Requirements

Gallery

“Our clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support is why our business continues to grow at such a rapid rate”

“We are currently in the process of launching a number of innovative new products which will maximise customer production whilst reducing the cost of ownership.

As a company we bring years of industry experience to supply innovative bespoke aggregate washing and water treatment plants which have a clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support”

Fintan McKeever

Director, Tyrone International Ltd