MJ Teale

MJ Teale – Case Study

Poulton / Lancashire

Project Overview

MJ Teale partnered with us to upgrade their processing capabilities with a bespoke, future-ready plant designed to deliver maximum efficiency and long-term value. The installation delivered immediate impact—doubling aggregate capacity and reducing operational costs by more than 50%. Engineered for 360° access, the plant ensures minimal downtime and simplified servicing, while producing a consistent supply of high-quality materials including 10mm, 20mm, and 40mm pipe bedding. With sustainability at the core, the solution also significantly reduced water usage, energy consumption, and transport impact—positioning MJ Teale to meet both current and future environmental standards with confidence.

The Challenge

MJ Teale needed a next-generation plant solution that could dramatically boost production capacity while driving down long-term operational costs. Their existing setup was limiting both throughput and efficiency, making it difficult to meet growing demand and sustainability expectations.

The Solution

We delivered a fully bespoke, turn-key installation engineered for high output and minimal downtime. Designed with full 360° servicing access, the plant ensures maximum uptime, simplified maintenance, and seamless handling of multiple aggregate sizes—all backed by our expert support and a future-proof sustainability framework.

Results Achieved

MJ Teale experienced a 100% increase in processing capacity compared to their previous system, alongside operational cost savings of over 50%. The solution enabled the production of premium 10mm, 20mm, and 40mm pipe bedding materials, while reducing water use, transport requirements, and energy consumption.

The Challenge

MJ Teale needed a next-generation plant solution that could dramatically boost production capacity while driving down long-term operational costs. Their existing setup was limiting both throughput and efficiency, making it difficult to meet growing demand and sustainability expectations.

The Solution

We delivered a fully bespoke, turn-key installation engineered for high output and minimal downtime. Designed with full 360° servicing access, the plant ensures maximum uptime, simplified maintenance, and seamless handling of multiple aggregate sizes—all backed by our expert support and a future-proof sustainability framework.

Results Achieved

MJ Teale experienced a 100% increase in processing capacity compared to their previous system, alongside operational cost savings of over 50%. The solution enabled the production of premium 10mm, 20mm, and 40mm pipe bedding materials, while reducing water use, transport requirements, and energy consumption.

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Capacity Increase

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Lower Operational Costs

360° Servicing Access

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Reduction in Transport Requirements

Gallery

“Our clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support is why our business continues to grow at such a rapid rate”

“We are currently in the process of launching a number of innovative new products which will maximise customer production whilst reducing the cost of ownership.

As a company we bring years of industry experience to supply innovative bespoke aggregate washing and water treatment plants which have a clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support”

Fintan McKeever

Director, Tyrone International Ltd