Crown Aggregates – Case Study
200tph aggregate recycling & water treatment plant in Warwickshire, UK.
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Crown Aggregates – Case Study
200tph aggregate recycling & water treatment plant in Warwickshire, UK.

%

Average Uptime

Tonnes Processed Per Year

%

Water Recycled & Re-Used

Tonnes of Aggregate Recycled Per Year

Project Overview

This project delivered a highly efficient, future-ready processing solution that exceeded operational expectations within the first 12 months. With an average uptime of 96%, the capacity to process over 380,000 tonnes of material, including significant volumes of recycled C&D aggregate and the ability to recycle and re-use up to 94% of the water used within the system — the installation demonstrated measurable value from day one.

By enhancing throughput, lowering ownership costs, and simplifying maintenance, the solution not only maximised productivity but also aligned with evolving sustainability goals. Supported by comprehensive engineering expertise and best-in-class after-sales care, the outcome is a robust, scalable system built for long-term performance.

The Challenge

The client required a high-throughput processing system capable of handling substantial material volumes, while maintaining uptime and meeting strict sustainability targets. Minimising operational costs, reducing downtime, and future-proofing against environmental regulations were key priorities.

The Solution

We engineered and installed a fully integrated, turn-key solution designed to optimise output and simplify maintenance. From advanced sand processing to scalable recycling systems, the installation was backed by expert-led commissioning and industry-leading after-sales support, ensuring both immediate impact and long-term value.

Results Achieved

Within 12 months, the system achieved an average 96% operational uptime and processed over 380,000 tonnes of material. The solution increased TPH output, lowered total ownership costs, and helped the client significantly reduce water usage, energy consumption, and emissions — aligning with future sustainability goals.

The Challenge

The client required a high-throughput processing system capable of handling substantial material volumes, while maintaining uptime and meeting strict sustainability targets. Minimising operational costs, reducing downtime, and future-proofing against environmental regulations were key priorities.

The Solution

We engineered and installed a fully integrated, turn-key solution designed to optimise output and simplify maintenance. From advanced sand processing to scalable recycling systems, the installation was backed by expert-led commissioning and industry-leading after-sales support, ensuring both immediate impact and long-term value.

Results Achieved

Within 12 months, the system achieved an average 96% operational uptime and processed over 380,000 tonnes of material. The solution increased TPH output, lowered total ownership costs, and helped the client significantly reduce water usage, energy consumption, and emissions — aligning with future sustainability goals.

“Our clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support is why our business continues to grow at such a rapid rate”

“We are currently in the process of launching a number of innovative new products which will maximise customer production whilst reducing the cost of ownership.

As a company we bring years of industry experience to supply innovative bespoke aggregate washing and water treatment plants which have a clear focus on customers’ needs, plant efficiency, ease of maintenance and after-sales support”

Fintan McKeever

Director, Tyrone International Ltd